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温度对Ni-Cr-P/金刚石烧结体组织和性能的影响
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Effect of Temperature on Structure and Properties of Ni-Cr-P/Diamond Sintered Bodies
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    摘要:

    以金刚石和Ni-Cr-P预合金粉末作为磨料和合金钎料,采用钎焊工艺制备Ni-Cr-P/金刚石复合烧结体. 研究不同钎焊温度对Ni-Cr-P/金刚石烧结体的界面及磨削性能的影响. 利用差热分析仪(DTA)表征Ni-Cr-P合金的熔化特性,扫描电镜(SEM)观察Ni-Cr-P合金对金刚石的润湿效果及界面结构,XPS分析金刚石表面与合金的成键情况. 结果表明,钎焊温度为940 ℃时,金刚石表面部分碳元素向液态钎料中迁移形成Cr—C键,在金刚石表面生成一层致密的Cr3C2,有效改善了Ni-Cr-P合金对金刚石表面的润湿性. 940 ℃钎焊后金刚石单颗粒抗压强度为36.83 N,钎焊磨头的磨削比为64.2,相比于850 ℃钎焊时分别提高了18.27%和72.58%.

    Abstract:

    Using diamond abrasive and Ni-Cr-P pre-alloyed powder as grinding material and solder alloy, the Ni-Cr-P/ composite sintered body was prepared by brazing process. The effects of different brazing temperatures on the interfacial and grinding properties of the Ni-Cr-P/diamond sintered body were explored. The melting characteristics of Ni-Cr-P alloy were characterized by differential thermal analysis(DTA),the wetting effects and interface structure of Ni-Cr-P alloy on the diamond were observed by scanning electron microscope(SEM),and the bonding between diamond surface and the alloy was analyzed by X-ray photoelectron spectroscopy(XPS). The results show that at the optimal brazing temperature of 940 ℃, some carbon elements on the diamond surface migrate into the liquid solder so as to form Cr—C bonds in the dense layer of Cr3C2,which effectively improves the wettability between Ni-Cr-P alloy and the diamond surface. Thus, the interface structure endows the compressive strength of single diamond particles and grinding ratio of the brazing grinding head with the maximum values(i.e., 36.83 N and 64.2), which are significantly improved by 18.27% and 72.58% when compared to 850 ℃, respectively.

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万隆 ?,韩凯 ,李建伟 ,曹丹 ,方文俊 ,吴登明 .温度对Ni-Cr-P/金刚石烧结体组织和性能的影响[J].湖南大学学报:自然科学版,2022,49(12):129~135

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  • 在线发布日期: 2023-01-02
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