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飞秒激光焊接Al2O3陶瓷的裂纹特征与接头性能研究
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Research on Crack Characteristics and Joint Properties of Femtosecond Laser Welding Al2O3 Ceramics
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    摘要:

    氧化铝陶瓷因卓越的介电特性和稳定的物理化学性质,在电子封装领域得到了广泛应用. 然而, 较大的焊缝裂纹倾向削弱了接头的性能,严重限制了陶瓷接头的应用. 针对该问题, 采用飞秒激光焊接氧化铝陶瓷,研究了激光束扫描轨迹、激光功率、扫描速度对焊缝裂纹特征与接头性能的影响规律,提出了基于裂纹平均宽度的焊缝等级分类方法. 结果表明, 相较于椭圆、螺旋线、垂直8字和水平8字,采用正弦扫描激光焊接氧化铝陶瓷能够获得更小的裂纹平均宽度和更高的剪切力.提升激光功率、降低扫描速度有助于减小裂纹的平均宽度,增加焊缝熔深,从而提高接头的剪切力.剪切力最大值可达1 980 N, 大约是母材剪切力的61%.建立了基于焊缝裂纹平均宽度和熔深的接头剪切力预测模型, 通过实验验证了模型的准确性,预测值与测量值最小偏差仅为0.45%.研究结果为陶瓷高性能焊接提供了技术指导和理论支撑.

    Abstract:

    Alumina ceramics are widely used in the field of electronic packaging because of their excellent dielectric properties and stable physical and chemical properties. However, the large crack tendency of its weld reduces the joint performance and greatly limits the application of ceramic joints. In this paper, a femtosecond laser is used to weld alumina ceramics. The effects of laser beam scanning trajectory, laser power, and scanning speed on weld crack characteristics and joint properties are studied. A classification method of weld grade based on average crack width is proposed. The results show that compared with ellipse, helix, vertical 8 characters, and horizontal 8 characters, sinusoidal scanning laser welding alumina ceramics can obtain smaller average crack width and higher shear force. Increasing the laser power and decreasing the scanning speed is beneficial to reduce the average crack width, increase the weld penetration, and then increase the shear force of the joint. The maximum shear force reaches 1980 N, which is about 61% of the base material shear force. A prediction model of joint shear force based on the average crack width and penetration depth of the weld is established, and the model’s accuracy is proved by verification experiments. The minimum deviation between the predicted value and the measured value is only 0.45%. The research results provide technical guidance and theoretical support for high-performance welding of ceramics.

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陈聪 ?,吴宇凡 .飞秒激光焊接Al2O3陶瓷的裂纹特征与接头性能研究[J].湖南大学学报:自然科学版,2025,52(6):88~96

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  • 在线发布日期: 2025-07-02
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