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18CrNiMo7-6钢V型缺口成形外圆磨削三维表面粗糙度
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3D Surface Roughness of 18CrNiMo7-6 Steel V-shaped Notch Formed by Cylindrical Grinding
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    摘要:

    为了探究成形外圆磨削加工工艺参数对18CrNiMo7-6钢表面质量的影响, 并确定较优的工艺参数组合, 利用万能工具磨床和CBN成形砂轮, 采用成形磨削V型缺口技术, 以工件转速、砂轮转速和砂轮径向进给速度为变量, 以表面粗糙度、均方根粗糙度、表面偏斜度和表面峭度等三维表面粗糙度幅度参数为评价表面质量的指标开展单因素和正交试验研究.试验结果表明:随着工件转速的增大, 表面粗糙度、均方根粗糙度和表面偏斜度均先减小后增大, 而表面峭度逐渐减小;随着砂轮转速的增大, 表面粗糙度和均方根粗糙度也先减小后增大, 而表面偏斜度和表面峭度先增大后减小;随着砂轮径向进给速度的增大, 表面粗糙度和均方根粗糙度均逐渐增大, 表面偏斜度和表面峭度则先增大后减小.三变量对工件三维表面粗糙度的影响程度从大到小依次为砂轮转速、砂轮径向进给速度和工件转速. 综合试验结果确定较优的工艺参数:工件转速、砂轮转速和砂轮径向进给速度分别为900 r/min、5 000 r/min和0.15 mm/min.

    Abstract:

    To investigate the influence of forming outer circle grinding process parameters on the surface quality of 18CrNiMo7-6 gear steel, and determine the optimal combination of process parameters, this paper uses universal tool grinder and CBN forming grinding wheel to process a V-shaped notch by forming grinding. Taking the workpiece speed, the grinding wheel speed and the grinding wheel radial feed speed as the test variables; the three-dimensional surface roughness amplitude parameters: surface roughness, root mean square roughness, surface skewness and surface kurtosis are used as the evaluation process indicators of surface quality. Single-factor experiments and orthogonal experiments are conducted separately. The experimental results indicate that as workpiece speed increases, surface roughness, root mean square roughness, and surface skewness all decrease first and then increase, while surface kurtosis gradually decreases; as grinding wheel speed increases, surface roughness and root mean square roughness also decrease first and then increase, while surface skewness and surface kurtosis increase first and then decrease; as grinding wheel radial feed speed increases, both surface roughness and root mean square roughness gradually increase, while surface skewness and surface kurtosis first increase and then decrease. The degree of influence of the three variables on the three-dimensional surface roughness of the workpiece, ranked from greatest to least, is: grinding wheel speed, grinding wheel radial feed speed, and workpiece speed. The optimal parameter combination identified from the comprehensive single-factor experiment and orthogonal experiment results is as follows: a workpiece speed of 900 r/min, a grinding wheel speed of 5 000 r/min, and a grinding wheel radial feed speed of 0.15 mm/min.

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张银霞 ?,宋作鹏 ,梁蓝夫 ,李梦琪 ,王栋 .18CrNiMo7-6钢V型缺口成形外圆磨削三维表面粗糙度[J].湖南大学学报:自然科学版,2025,52(6):78~87

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  • 在线发布日期: 2025-07-02
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