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基于反分析法的凝固过程中界面换热系数研究
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Study on Interfacial Heat-transfer Coefficient Based on the Inverse Analysis Method
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    以实验测得的温度为基础,结合数值模拟方法和优化方法的反分析方法计算求解了A356铝合金铸件冷却凝固过程中铸件与金属铸型间的界面换热系数,分析了铸件与铸型间界面换热系数随界面温度变化的关系.研究结果表明:界面换热系数在固相温度以上和545 ℃以下基本保持为一个常数,分别约为3 000 W?m-2?K-1和500 W?m-2?K-1;而液相温度在545~555 ℃间为突变的线性关系,并通过线性回归分析建立了近似的数学模型.应用反求得到的界面换热系数与界面温度的变化规律,结合数值模拟软件ProCAST计算得到铸型初始温度450 ℃时铸件的温度与实验测量温度吻合较好.验证了通过反分析方法求解的换热系数的有效性和正确性.

    Abstract:

    Gravity casting experiments were carried out using A356 aluminum alloy. Based on the experimental results, the Interfacial Heat Transfer Coefficient (IHTC) between the casting and metal mold was identified by using the method of inverse analysis combined numerical simulation and optimization. The variation relation of calculated IHTC with interfacial temperature was discussed. The results show that an obvious change for IHTC can be seen when interfacial temperature is at 545~555 ℃ and whereas it remains at a constant value liquidus and under 545 ℃. The IHTC value is about 3 000 W?m-2?K-1 over solidus curve and about 500 W?m-2?K-1 under 545 ℃ respectively. And the approximate mathematics model was also established by the linear regression analysis. The model of IHTC is a function with the change of interfacial temperature between the casting and metal mold. In addition, a good agreement was obtained between the simulated and experimental temperatures by applying the identified IHTC,so that the inverse analysis method could be verified to be available and accurate.

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张立强,李落星,朱必武,李 昭.基于反分析法的凝固过程中界面换热系数研究[J].湖南大学学报:自然科学版,2010,37(6):22~26

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