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篮式砂磨机在陶瓷制浆中的研磨分析
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Grinding Analysis of Ceramic Slurry Preparation with Basket Sand Mill
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    摘要:

    针对中国工业陶瓷企业大多采用经过了粗选、粉磨等加工处理后的陶瓷原料,陶瓷制浆工艺由原来的粉磨为主的工艺转到了以分散为主的工艺的特征,提出了以篮式砂磨机为主体设备的陶瓷制浆方案.本文用SMA-0.75型实验室用篮式砂磨机进行了大量的α-Al2O3粉末的研磨工艺实验,用激光粒度分析仪、环境扫描电子显微镜表征了所研磨物料的粒度分布、形貌特征,从理论上分析了篮式砂磨机制备陶瓷浆料(α-Al2O3浆)过程中原料粒度分布与研磨时间、研磨体尺寸、研磨速度间的关系,获得了用篮式砂磨机研磨陶瓷原料的理想工艺条件, 当采用直径为2.2 mm ZrO2研磨珠,研磨转速为2 500±10 rpm,α-Al2O3粉末颗粒粒径下降效率最明显, 物料研磨1 h后,D50粒径达到1 μm.

    Abstract:

    In the ceramic industry of China, a large mount of ceramic manufacturers have preselected and fine-grinded the raw materials before application in the production process. Hence, instead of breakage function, the dispersion ability of the slurry preparation equipment begins to play a key role to influence the ceramic slurry preparation efficiency. A new method to prepare the ceramic slurry with basket sand mill was promoted. In this work, α-Al2O3 powders for making ceramic slurry with basket sand mill was tested and analyzed. Laser particle analyzer and quanta 200 (FEI) were used to characterize the particle size distribution and microscopy, respectively. Furthermore, the authors studied the relationship among the particle size, grinding time, grinding bead diameter and stirrer speed experimentally and theoretically in the ceramic slurry (α-Al2O3) preparation process. The most drastic decrease of α-Al2O3 particle size was achieved by combination of ZrO2 grinding bead 2.2 mm with stirrer speed 2 500±10 r/min, and after the paricles were grinded for D50 reaches 1 μm.

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李玉平,杨 斌,李骏驰,杨雪蛟.篮式砂磨机在陶瓷制浆中的研磨分析[J].湖南大学学报:自然科学版,2010,37(6):52~56

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