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硅烷偶联剂改性茶皂素膨胀阻燃剂及涂料应用
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Silane Coupling Agent Modified Tea Saponin Intumescent Flame Retardants and Its Application in Coatings
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    摘要:

    采用硅烷偶联剂(KH-550)对茶皂素复合型膨胀阻燃剂(CTS-IFR)进行改性处理,并应用于阻燃涂料.考察了硅烷偶联剂改性茶皂素膨胀阻燃剂(SMTS-IFR)的制备工艺,采用FT-IR和SEM对改性阻燃剂进行了结构表征,采用同步热分析仪测试了其热解性能,并对含该改性阻燃剂的阻燃涂料(SMTS-IFRC)进行了阻燃性能及燃烧性能分析.结果表明:硅烷偶联剂改性阻燃剂制备的适宜条件为改性温度80 ℃,反应时间4 h,硅烷偶联剂用量2.5%(质量分数);所制改性阻燃剂中硅烷偶联剂与阻燃剂被证实发生了反应,形成了良好包覆,分散均匀,具有良好的热稳定性,且其高温残炭量明显增加;锥形量热试验结果表明,含该改性阻燃剂的阻燃涂料具有良好的耐火性能,且改性阻燃剂涂料试样燃烧过程中的平均热释放速率为62.29 kW/m2,总热释放量为52.66 kJ/m2,平均有效燃烧热为11.31 kJ/kg,平均质量损失速率为0.046 91 g/s,较未改性的阻燃剂涂料,其阻燃性能明显提高.

    Abstract:

    A silane coupling agent (named KH-550) was used to modify composite intumescent flame retardant containing tea saponin (CTS-IFR), which was applied in flame retardant coatings. The preparation conditions of the silane coupling agent modified tea saponin flame retardant(SMTS-IFR)were investigated. The structure of SMTS-IFR was characterized by FT-IR and SEM, the thermal decomposition properties were performed by simultaneous thermal analyzer, and the flame retardant and combustion performance of coatings containing SMTS-IFR(SMTS-IPRC) were also measured by Cone calorimeter. The results showed that the suitable modification reaction conditions were at the temperature of 80 ℃, the reaction time of 4 h, and the addition of 2.5% silane coupling agent in tea saponin intumescent flame retardant. It showed that the reaction between silane coupling agent and flame retardant system occured, and the flame retardant was cladded and dispersed uniformly. SMTS-IFR had good thermal stability and higher carbon residue at high temperature compared with that of CTS-IFR. Cone calorimeter test showed that coating sample containing SMTS-IFR had a good flame retardant with a heat release rate for an average of 62.29 kW/m2,a total heat release of 52.66 kJ/m2,a mean effective heat of combustion of 11.31 kJ/kg, and an average mass loss rate of 0.046 91 g/s in the combustion process, which was significantly improved compared with the coating containing unmodified flame retardant.

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李湘洲,钱伟,吴志平,李文生,房丛丛.硅烷偶联剂改性茶皂素膨胀阻燃剂及涂料应用[J].湖南大学学报:自然科学版,2014,41(2):119~124

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