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数控机床基于元动作的FMEA分析技术研究
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Research on FMEA Analysis Technology Based on Meta-action for Numerical Control Machine Tool
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    摘要:

    目前用于机电产品的故障模式及影响分析法实施起来较为繁琐、费时且容易出错,同时该方法选取的分析对象也无法反映机电产品“运动决定功能”的特点. 为解决这一问题,首先按照“功能—运动—动作”的分解思路将机电产品的功能分解为最基本的动作——元动作;其次,对元动作的性质进行分析,并探讨了将其作为机电产品故障模式及影响分析的研究对象的合理性;再次,以此为基础提出了一种适用于机电产品的元动作故障模式及影响分析法;最后,在合理性、适用性、简易性等方面对传统方法与所提方法进行了对比,凸显了本文所提方法的优势. 以国内某型号的数控机床为对象进行分析,验证了所提方法的适用性和有效性,同时也提高了机电产品故障分析的准确性和效率.

    Abstract:

    At present, the FMEA (Failure Mode and Effect Analysis) for electromechanical products is cumbersome, time-consuming, and error-prone. The analysis objects of this method also cannot reflect the characteristics of “motion determines function” in electromechanical products. In order to address such problems, firstly, according to the decomposition idea of “function-motion-action”,the function of electromechanical products is decomposed into the most basic action (that is, meta-action); secondly, the characteristics of meta-action are analyzed, and the rationality of taking meta-action as the research object of electromechanical products FMEA is discussed; thirdly, based on those above, a M-FMEA (Meta-action Failure Mode and Effect Analysis) method for electromechanical products is proposed; finally, traditional methods and the proposed method are compared in rationality, applicability and simplicity, which highlights the advantages of the proposed method. A numerical control machine tool made in China is taken as an example, the applicability and effectiveness of the proposed method are verified, and the accuracy and efficiency of failure analysis for electromechanical products are also improved.

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李宇龙,张根保,王勇勤,章小刚,冉琰.数控机床基于元动作的FMEA分析技术研究[J].湖南大学学报:自然科学版,2019,46(10):64~75

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  • 在线发布日期: 2019-10-25
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