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“半浮动”取心保压球阀的设计研究
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Design and Research of “Semi-floating” Coring and Pressure-maintaining Ball Valve
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    摘要:

    现行机械式保压球阀受限于井下狭小空间,保压能力弱、保压成功率低、灵活性差.针对以上问题,提出一种“半浮动”取心保压球阀设计构想.基于保压取心技术要求,采用数值仿真及理论计算,设计研发了一种“半浮动”球阀保压控制技术,创新设计的“半浮动”承压结构改变了球阀承压位置,有效增强了球阀承压能力.提出了一种气动式的新型控制方式,球阀启闭可控,可以有效解决大斜度井、水平井作业中球阀关闭难题.分别对“半浮动”及固定球阀阀体、阀座进行了有限元对比分析,“半浮动”球阀承压能力达到70 MPa,保压能力显著提升.通过理论计算确定了球阀的转矩及最小气体压力.研究结果可为保压取心技术的发展提供一定技术支撑.

    Abstract:

    The current mechanical pressure-holding ball valve is limited by the narrow space in the well, the pressure-holding ability is weak, the pressure-holding success rate is low, and the flexibility is poor. In view of the above problems, a design concept of a "semi-floating" coring and the pressure-maintaining ball valve is proposed. Based on the technical requirements of pressure-holding coring, numerical simulation and theoretical calculation are used to design and develop a "semi-floating" ball valve pressure-holding control technology. The innovatively designed "semi-floating" pressure-bearing structure changes the pressure-bearing position of the ball valve, effectively enhancing the ball valve pressure capacity. A new pneumatic control method is proposed, and the opening and closing of the ball valve can be controlled, which can effectively solve the problem of closing the ball valve in the operation of highly deviated wells and horizontal wells. The finite element comparative analysis of the "semi-floating" and fixed ball valve bodies and valve seats were carried out, respectively. The pressure-bearing capacity of the "semi-floating" ball valve reaches 70 MPa, and the pressure-holding capacity is significantly improved. The torque and minimum gas pressure of the ball valve are determined by theoretical calculation. The research results can provide certain technical support for the development of pressure-holding coring technology.

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刘合 ,温鹏云 ,宋微 ,董康兴 ,王素玲 ?.“半浮动”取心保压球阀的设计研究[J].湖南大学学报:自然科学版,2023,(2):173~180

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  • 在线发布日期: 2023-03-06
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