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车身用铝薄板搅拌摩擦点焊接头的服役性能研究
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Study on Service Performance of Friction Stir Spot Welds of Aluminum Sheet for Vehicle Bodies
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    摘要:

    结构中的焊点往往同时承受轴向和切向载荷的作用,而焊点的单向力学性能不能反映焊点的真实服役状态. 为此,对比了最优参数下的传统搅拌摩擦焊接(Conventional Friction Stir Spot Welding, CFSSW),无针搅拌摩擦焊接(Probeless Friction Stir Spot Welding, PFSSW)以及扫略搅拌摩擦焊接(Swept Friction Stir Spot Welding, SFSSW)接头的拉剪和剥离力学性能. 针对某小型全铝电动汽车,提出了焊点多工况服役性能的评价指标,并对3种焊点的服役性能进行了比较. 结果表明,最优参数下的SFSSW接头在车身侧围与顶横梁连接区域的服役性能相较于CFSSW和PFSSW分别提高了28.97%和48.86%. 在车身结构的前纵梁连接部分,3种焊点均表现出最高的焊点服役性能. 地板横梁与地板纵梁的连接部分表现出最低的焊点服役性能.由此可知,应适当增加焊点的数量以保证结构的安全性.

    Abstract:

    Welds in structures are often subjected to both axial and tangential loads. The mechanical properties of welds in a single direction cannot reflect the real service condition. Therefore, this study compared the tensile shear and peel mechanical properties of Conventional Friction Stir Spot Welding (CFSSW), Probeless Friction Stir Spot Welding (PFSSW) and Swept Friction Stir Spot Welding (SFSSW) joints under the optimal parameters. Moreover, a multi-condition welds service performance evaluation method was proposed for a small all-aluminum electric vehicle. And the service performance of the three types of weld was compared. The results show that the service performance of SFSSW joints in the connection region of body side surround and top cross beam under the optimal parameters was improved by 28.97% and 48.86%, compared with CFSSW and PFSSW, respectively. Moreover, in the front longitudinal beam connected region, the three types of weld showed the highest service performance. Meanwhile, the connecting parts on the floor crossbeam and floor longitudinal beam exhibited the lowest welding service performance, and the number of welding spots needs to be increased appropriately to ensure the structure’s safety.

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于贵申 ,陈鑫 ?,于雪 ,武子涛 .车身用铝薄板搅拌摩擦点焊接头的服役性能研究[J].湖南大学学报:自然科学版,2023,(6):53~60

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  • 在线发布日期: 2023-07-05
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