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凹小圆弧金刚石砂轮电火花修整试验研究
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Experimental Study on EDM Dressing of Concave Small Arc Diamond Grinding Wheel
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    摘要:

    多槽凹小圆弧成形砂轮难以高精度、高效率修整的问题严重限制了其在精密磨削的应用.本文阐述了成形电极电火花修整凹小圆弧成形砂轮的原理,通过单因素试验研究设计出最佳加工参数组合,利用高精度车刀装置修整了紫铜电极车成砂轮对应的V形槽轮廓形状后进行逐级减能的电火花修整多槽凹小圆弧成形砂轮研究,完成了2 500#粒度和1 000#粒度成形金刚石砂轮修整验证,并磨削了石墨片试件进行检测.试验结果表明该方法在较高效率下控制了砂轮表面质量与轮廓精度,具有一定指导作用.

    Abstract:

    The difficulty of high-precision and high-efficiency dressing of multi-grooved and small-arc- shaped grinding wheels seriously limits its application in precision grinding. The principle of electrode Electrical Discharge Machining (EDM) concave small circular arc-forming grinding wheel is expounded in this paper. The optimal combination of processing parameters is designed through single-factor experimental research. And the V-groove contour shape corresponding to the copper electrode turning grinding wheel is trimmed by a high-precision turning tool device. The EDM multi-groove small circular arc forming grinding wheel research is carried out step by step to reduce energy, the 2 500# and 1 000# particle size diamond grinding wheel forming and dressing verification is completed, and the graphite sheet specimen is ground for testing. The experimental results show that the proposed method controls the surface quality and contour accuracy of the grinding wheel under high efficiency, which has a guiding effect.

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CHEN Genyu, LU Enhao?,DAI Longzhou, YUAN Shangyong.凹小圆弧金刚石砂轮电火花修整试验研究[J].湖南大学学报:自然科学版,2023,(10):164~174

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  • 在线发布日期: 2023-11-13
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