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超大模数变位齿轮-齿条传动瞬态热弹流润滑
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Transient Thermal Elastohydrodynamic Lubrication for Super-modulus Modified Gear-rack Drive
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    针对三峡升船机超大模数变位齿轮-齿条传动润滑设计缺失与过早磨损,开展低速重载使役状态下传动系统的润滑特性研究. 构建变位齿轮-齿条传动系统瞬态热弹流润滑计算模型,利用多重网格法与FFT方法求解各啮合点处的润滑特性参数. 分析启动至正常运行阶段的转速和载荷、变位系数、模数、压力角、材料配副和油膜黏度,对油膜压力、膜厚、齿面摩擦力与摩擦系数的影响. 研究结果发现,齿条啮入瞬间的成膜条件差,滑移速度与摩擦力较大,易使齿条顶部发生磨损;齿轮副硬材料表面的润滑性能较差;适当增大变位系数、模数、压力角和黏度可改善润滑性能.

    Abstract:

    Aiming at design loss and premature tooth wear on lubrication of the modified super-large modulus gear-rack in Three Gorges ship lift,the lubrication characteristics of the drive system was investigated under low-speed and overload. A transient thermal-elastohydrodynamic lubrication (TEHL) model was developed for the gear-rack drive system. The transient TEHL model under variable velocity among the line of action is solved by multi-grid method and FFT method. Then,the influence of speed and load, modification coefficient,modulus and pressure angle on the contact pressure,film thickness and tooth surface friction, modification coefficient,modulus and pressure angle during the process from start to normal operation is investigated. The results show that the film thickness becomes thinner and the friction force is larger during the gear engagement stage,which causes the rack top easy to wear. It is found that the harder the surface material,the worse the lubrication performance. When the modification coefficient,modulus,pressure angle and viscosity are increased,the lubricating property can be improved.

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郑明,周长江?覮,刘忠明.超大模数变位齿轮-齿条传动瞬态热弹流润滑[J].湖南大学学报:自然科学版,2021,48(10):74~84

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  • 在线发布日期: 2021-11-11
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