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直面微型薄壁微细铣削变形与在线补偿研究
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Research on Deformation and On-line Compensation of Straight Micro Thin Walls in Micro Milling Process
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    摘要:

    薄壁特征在切削加工中的弹性变形一直是制约其加工质量的关键因素,针对这一问题开展弹性变形预估与补偿研究.首先,基于有限元对不同厚度的直面微型薄壁特征进行分层铣削建模,研究薄壁沿高度方向和沿长度方向的变形规律,建立考虑材料去除对薄壁刚度影响的悬臂梁法薄壁变形模型.其次,研制了单自由度切削力测量与实时切削参数补偿装置,基于薄壁切削过程中实时测量的切削力与变形模型,预估薄壁变形量,作为补偿值对径向切削参数进行实时补偿.最后,进行直面微型薄壁特征的微细铣削对比试验.结果表明:经过径向切削参数补偿后,薄壁的平均相对误差从6.86%减少到2.19%,验证了所建立模型的可靠性与所研发补偿装置的有效性.

    Abstract:

    Elastic deformation has always been a key factor restricting the machining quality in thin walled machining. In order to solve this problem, a method for the prediction and compensation of elastic deformation is investigated in this study. Firstly, based on the finite element method, a layered milling model is built for the straight micro-thin wall with different thicknesses. The deformation law of the thin wall along the direction of height and length is studied. A thin wall deformation model with the cantilever beam method is establishedby considering the effect of material removal on the stiffness of the thinwall. Secondly, a single degree of freedom cutting force measurement and real-time cutting parameter compensation device is developed. The thin wall deformation is estimated based on the cutting force and deformation model measured in real-time during the thin wall cutting process. The deformation prediction is used for the compensation value to compensate for the radial cutting parameters in real-time. At last, a comparative experiment is conducted. The results show that the average relative error of the thin wall decreases from 6.86% to 2.19% after the radial cutting parameter compensation, which verifies the model reliability and the effectiveness of the compensation device.

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李阳 ,程祥 ?,凌四营 ,郑光明 .直面微型薄壁微细铣削变形与在线补偿研究[J].湖南大学学报:自然科学版,2023,(4):87~96

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  • 在线发布日期: 2023-05-04
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