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电臂尺寸和安装条件对热电模块力学性能的影响
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Effect of Thermoelectric Leg Size and Mounting Conditions on Mechanical Properties of Thermoelectric Modules
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    摘要:

    针对热电制冷模块中热电臂尺寸对模块整体热应力场的影响,以C-31106型热电制冷模块为研究对象,建立由31对热电偶组成的热-电-力学耦合多物理场模型. 采用有限元仿真方法,考虑钎料层的存在并引入表征黏塑性材料的Anand修正本构方程,建立3种安装条件下的热电模型,分析不同电流下热电臂高度和截面边长对热电模块温度场和力学性能的影响规律. 结果表明,当热电臂处于最佳高度时,在给定范围内热电臂截面边长越大,越有利于提高热电模块力学可靠性,当工作电流为2.6 A,截面边长从0.99 mm增加到1.09 mm时,冷、热端的最大von Mises 应力分别减小了74.67%和22.60%. 对模块冷端和热端分别采用固定约束和机械压装的安装方式可有效提高热电模块的力学可靠性,当采用上述安装方式时,冷、热端的最大von Mises 应力相比两端只采用固定约束的安装方式分别减小了48.76%和74.02%.

    Abstract:

    Aiming at the influence of the thermoelectric leg size on the overall thermal stress field of the module in thermoelectric refrigeration modules, this paper takes the C-31106 thermoelectric refrigeration module as the research object and establishes a thermoelectric-mechanical coupled multiphysics field model composed of 31 pairs of thermocouples. Using the finite element simulation method, considering the existence of brazing layers and introducing the Anand modified constitutive equation characterizing the viscoplastic material, the thermoelectric model under three mounting conditions is established, and the influence laws of the height and the cross-section side length of thermoelectric legs on the temperature field and mechanical properties of the thermoelectric module under different currents are analyzed. The results show that when the thermoelectric leg is at the optimal height, the larger the cross-section side length of the thermoelectric leg is (within a given range), the more favorable it is to improve the mechanical reliability of the thermoelectric module. When the operating current is 2.6 A and the cross-section side length is increased from 0.99 mm to 1.09 mm, the maximum von Mises stresses at the hot and cold sides are reduced by 74.67% and 22.60%, respectively. The mechanical reliability of the thermoelectric module can be improved by using fixed constraints and mechanical press-fit mounting for the cold and hot sides of the module, respectively. The maximum von Mises stresses on the hot and cold sides of the module are reduced by 48.76% and 74.02%, respectively, compared with the fixed restraints on both sides.

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孟凡凯 ?,周林 ,孙悦桐 ,刘寅 .电臂尺寸和安装条件对热电模块力学性能的影响[J].湖南大学学报:自然科学版,2024,51(10):124~135

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  • 在线发布日期: 2024-11-01
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