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速度放大型电涡流扭矩阻尼器的缓速性能研究
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Study on Buffering Performance of a Speed Amplified Composite Tube Eddy Current Torque Damper
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    摘要:

    由于展开速度过快,旋转机构展开到预定形态时常引起机构与限位装置碰撞而造成损坏,如SpaceX公司生产的猎鹰9号火箭在折叠支腿展开过程中,过大转角速度可能导致支腿销铰破坏.加装阻尼器可减缓机构转速,提升展开安全性,是火箭稳定着陆的前提与保证.传统位移型阻尼器不具备速度适应能力,在应用于机构展开时存在展开卡死风险;而传统高压油液阻尼器在高速运作下易引发漏液造成失效.电涡流扭矩阻尼器作为一类新型的速度型阻尼器,可用于减缓机构转动角速度,具有不需外接电源、无工作流体、耐久性强等优势,但因永磁体与导体板的相对运动速度小导致其耗能效率不高,限制了其在工程中的应用.为加强传统复合管电涡流阻尼器性能,本文提出了一种磁路优化后的复合管电涡流扭矩阻尼器.相较于传统的复合管电涡流阻尼器,本文提出的阻尼器有更小的磁漏和安装体积,此外,加入齿轮增速装置提升其工作转速,进一步提升耗能性能.基于COMSOL分析软件建立了电涡流扭矩阻尼器的有限元模型,分析了空气间隙、导体管厚度、背铁厚度等参数对扭转阻尼系数的影响;同时考虑安装空间尺寸,推导了电涡流阻尼力计算公式,提出了复合管电涡流扭矩阻尼系数估算公式.制造了速度放大型电涡流扭矩阻尼器样机和展开机构原理验证装置,并进行了冲击缓速性能测试.研究结果表明,对于特定的阻尼器参数,合理地对永磁体及导体板的厚度取值,能获得较大的扭转阻尼系数;本文提出的阻尼系数估算方法能精确描述速度放大型电涡流扭矩阻尼器在阻尼线性段的力学性能;采用质量为12 kg左右的阻尼器样机可将试验展开机构在最不利工况下的最终动能耗散效率达41.6%,具有较强耗能效率优势.

    Abstract:

    Due to the excessive development speed, the rotation mechanism is often damaged by collision with the limit device when it is deployed to a predetermined form. For example, when the Falcon 9 rocket produced by SpaceX is deployed in the folding leg, too large a corner speed may lead to the destruction of the pin hinge of the leg. Installing a damper can slow down the speed of the mechanism and improve the safety of deployment, which is the premise and guarantee of the stable landing of the rocket. The traditional displacement damper cannot adapt to the speed, and there is a risk of sticking when applied to the mechanism development. However, the traditional high-pressure oil damper easily causes leakage and failure under high-speed operation. As a new type of velocity damper, eddy current torque damper can be used to slow down the angular speed of the mechanism. It has the advantages of no external power supply, no working fluid, and strong durability. However, due to the low relative motion speed between the permanent magnet and the conductor plate, its energy dissipation efficiency is not high, which limits its application in engineering. To enhance the performance of traditional composite tube eddy current dampers, a composite tube eddy current torque damper with the optimized magnetic circuit is proposed in this paper. Compared with traditional composite tube eddy current dampers, the damper proposed in this paper has litter magnetic leakage and a smaller installation volume. In addition, the working speed of the damper is increased by adding a gear accelerating device to further improve the energy consumption performance. The finite element model of the eddy current torque damper was established based on COMSOL analysis software, and the effects of air gap, conductor tube thickness, and back iron thickness on the torsional damping coefficient were analyzed. At the same time, considering the installation space size, the formula for calculating the eddy current damping force is derived, and the formula for estimating the eddy current torque damping coefficient of the composite pipe is proposed. The prototype of a large speed discharge eddy current torque damper and the principle verification device of the expansion mechanism are manufactured, and the impact retarding performance is tested. The results show that for the specific damper parameters, reasonable values of the thickness of the permanent magnet and conductor plate can obtain high torsional damping coefficients. The damping coefficient estimation method presented in this paper can accurately describe the mechanical properties of a velocity amplifier eddy current torque damper in the damping linear section. Using a prototype damper weighing about 12 kg, the final kinetic energy dissipation efficiency of the test development mechanism can reach 41.6% under the most unfavorable working conditions, which has a strong energy dissipation efficiency advantage.

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华旭刚 ,黄豪 ,王文熙 ?,王帅 ,余天赋 ,陈政清 .速度放大型电涡流扭矩阻尼器的缓速性能研究[J].湖南大学学报:自然科学版,2025,52(1):1~11

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  • 在线发布日期: 2025-01-22
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