+高级检索
结构化砂轮磨削蓝宝石微沟槽底面质量的研究
DOI:
作者:
作者单位:

作者简介:

通讯作者:

基金项目:


Research on Quality of Bottom Surface of Sapphire Micro-grooves Ground by Structured Grinding Wheels
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
    摘要:

    针对蓝宝石这类超硬材料表面微结构难加工的问题,提出一种基于结构化砂轮的磨削表面微结构方法.采用电火花线切割(Wire Electrical Discharge Machining, WEDM)技术对砂轮表面进行结构化修整,利用修整后的结构化砂轮磨削蓝宝石表面微结构,研究顺磨和逆磨方式下,结构化砂轮磨削速度、磨削深度和进给速度对蓝宝石微沟槽底部表面粗糙度的影响规律.研究结果表明,结构化砂轮磨削蓝宝石表面微沟槽形貌基本完整,且相对120 μm的加工深度,尺寸误差仅为1.4 μm,微沟槽的垂直度较好,垂直度偏差仅为4.9°;顺、逆磨方式下,随着磨削速度增大,磨削深度和进给速度减小,都可以减小蓝宝石微沟槽底部表面粗糙度;相较于逆磨方式,顺磨方式下微沟槽底面微坑较小,底面质量更优;在较优加工参数砂轮磨削速度 35 m/s、磨削深度1 μm、工件进给速度200 mm/min下,表面粗糙度从4.487 μm降低至2.923 μm.

    Abstract:

    Aiming at the problem of difficult machining of micro-structured surfaces of super-hard materials such as sapphire, a microstructure technology for grinding surfaces based on structured grinding wheels is proposed. In this paper, the surface of the grinding wheel is structured through Wire Electrical Discharge Machining(WEDM) technology, and the structurally dressed wheel was utilized to grind the microstructure of the sapphire surface. The influence law of structured wheel grinding speed, grinding depth, and feed rate on the surface roughness at the bottom of sapphire microgrooves in both down and up grinding modes was carried out. The results show that the microgroove morphology of the sapphire surface ground by the structured wheel is basically complete, the dimensional error is only 1.4 μm relative to the cutting depth of 120 μm, and the perpendicularity of the microgrooves is better, with a perpendicularity deviation of only 4.9°; The surface roughness at the bottom of the sapphire microgroove can be reduced by increasing the grinding speed and decreasing the grinding depth and feed rate in both down and up grinding modes; Compared with the up-grinding method, the micro-pits on the bottom surface of the micro-groove are smaller, and the bottom surface quality is better in the down-grinding method. The bottom surface roughness is reduced from 4.487 μm to 2.923 μm under the better machining parameters of grinding speed of 35 m/s, grinding depth of 1 μm, and workpiece feed speed of 200 mm/min.

    参考文献
    相似文献
    引证文献
文章指标
  • PDF下载次数:
  • HTML阅读次数:
  • 摘要点击次数:
  • 引用次数:
引用本文

周飞 ,许金凯 ?,张文通 ,于化东 .结构化砂轮磨削蓝宝石微沟槽底面质量的研究[J].湖南大学学报:自然科学版,2024,(4):20~26

复制
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2024-04-22
  • 出版日期:
作者稿件一经被我刊录用,如无特别声明,即视作同意授予我刊论文整体的全部复制传播的权利,包括但不限于复制权、发行权、信息网络传播权、广播权、表演权、翻译权、汇编权、改编权等著作使用权转让给我刊,我刊有权根据工作需要,允许合作的数据库、新媒体平台及其他数字平台进行数字传播和国际传播等。特此声明。
关闭