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医用钛合金海尔贝克磁场阵列化学磁流变抛光研究
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Study on Chemical Magnetorheological Polishing of Medical Titanium Alloy by Halbach Magnetic Field Array
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    摘要:

    为了提高医用钛合金(TC4)抛光中的精度以及效率,采用基于海尔贝克磁场阵列的化学磁流变抛光方法加工医用钛合金. 利用海尔贝克磁场阵列强化磁场强度,将过氧化氢溶液作为氧化剂来进行抛光加工. 通过仿真模拟对比海尔贝克磁场阵列与常规N-S磁场阵列,改变羰基铁粉的活性来验证实验可行性,研究了加工间隙、主轴转速以及磨粒粒径对工件表面粗糙度以及接触角的影响规律. 结果表明,海尔贝克磁场阵列比常规N-S磁场阵列有更高的磁场强度;采用本文方法抛光的医用钛合金表面粗糙度比单一纯磁流变抛光降低80%;当加工间隙为0.8 mm,主轴转速为400 rad/min,磨粒粒径为1 μm时,可使工件表面达到光滑效果,表面粗糙度最优可达15.5 nm,同时测量出实验组钛合金表面接触角数值多数小于90°. 应用该方法抛光医用钛合金可以得到超光滑表面,表面具有亲水性,符合医用钛合金标准.

    Abstract:

    In this paper, a chemical magnetorheological polishing method based on the Halbach magnetic field array is utilized to enhance the precision and efficiency of polishing medical titanium alloy (TC4). Strengthening the magnetic field strength is used for the Halbach magnetic field array, and hydrogen peroxide solution is incorporated as an oxidant in the polishing process. Firstly, the Halbach magnetic field array is compared with the conventional N-S magnetic field array through simulation. Subsequently, the activity of carbonyl iron powder is adjusted to verify the experimental feasibility. The effects of working gap, main shaft speed, and abrasive particle size on surface roughness and contact angle of workpiece surface are then investigated. The results demonstrate that the Halbach magnetic field array exhibits higher magnetic-field strength than the conventional N-S magnetic field array. Moreover, the surface roughness of the medical titanium alloy polished using this method is 80% lower than that achieved through single pure magnetorheological polishing. Optimal smoothing of the workpiece surface is achieved at a working gap of 0.8 mm, a main shaft speed of 400 rad/min, and an abrasive particle size of 1 μm, resulting in an optimal Ra value of 15.5 nm. The surface contact angle measurements indicate that the majority of contact angle values for the titanium alloy surface in the experimental group are less than 90°. In conclusion, the application of this method for polishing medical titanium alloy yields an ultra-smooth surface and enhances its hydrophilicity, thereby meeting the standards required for medical titanium alloys.

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张祥雷 ,陈卓杰 ,廖煜晖 ,周芬芬 ,冯铭 ?.医用钛合金海尔贝克磁场阵列化学磁流变抛光研究[J].湖南大学学报:自然科学版,2024,(4):90~98

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  • 在线发布日期: 2024-04-22
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