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抛浆除鳞工艺中氧化皮去除模型研究
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Study on Model of Oxide Scale Removal in Slurry Blasting Process
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    摘要:

    针对抛浆除鳞缺乏精确的氧化皮去除量与工艺参数相关数学模型的问题,以Q235热轧板带表面氧化皮为研究对象,依据能量守恒分析抛浆工艺中磨粒与水的混合浆体在冲击过程中的动能变化规律,根据应变能理论分析基体表面氧化皮在浆体冲击后的应变能变化规律,建立氧化皮去除量与抛浆工艺参数之间的数学模型.利用光滑粒子流体动力学,采用有限元ANSYS/AUTODYN模块,对抛浆过程中氧化皮与基体变形的过程进行模拟,采用抛、喷浆一体化除鳞实验平台进行抛浆除鳞实验.结果表明,当基体表面氧化皮应变高于临界应变时,氧化皮会破裂剥落;磨粒粒径对冲击范围增加率的影响与冲击速度的比值为105.35%∶24.14%,磨粒粒径对冲击深度增加率的影响与冲击速度的比值为233.67%∶5.86%,冲击范围有限元计算结果与实验结果最大偏差率为8.71%,冲击深度最大偏差率为8.55%. 磨粒冲击次数解析法、有限元计算结果与实验结果一致,利用304不锈钢和45钢的抛浆除鳞实验结果验证了模型的广泛适用性.

    Abstract:

    Because of the lack of an accurate mathematical model of oxide scale removal and process parameters in slurry blasting, the oxide scale of the Q235 hot rolled strip is taken as the research object in this article. According to the energy conservation principle, the kinetic energy change law of the mixed slurry of abrasive particles and water in the slurry blasting process during the impact was analyzed. The strain energy change law of the oxide scale on the surface of the matrix after the slurry blast was analyzed based on the strain energy theory, the mathematical model between the oxide scale removal amount and the slurry blasting process parameters was established, and the finite element ANSYS/ AUTODYN module and smooth particle hydrodynamics are used to simulate the process of oxide scale and matrix deformation during the slurry blasting process. Finally, the integrated descaling test platform is used to carry out the slurry descaling test. The results show that the oxide scale cracks and peels off when the oxide scale strain on the substrate surface is higher than the critical strain, the ratio of the influence of abrasive particle size on the increase rate of impact range to the impact velocity is 105.35%∶24.14%, the ratio of the influence of abrasive particle size on the increase rate of impact depth to the impact velocity is 233.67%∶5.86%, the maximum deviation rate between the finite element calculation and experimental results in the impact range is 8.71%, and the maximum deviation rate of impact depth is 8.55%. The finite element calculation results are consistent with the experimental results, and the model applicability is verified by the results of 304 stainless steel and 45 steel slurry descaling tests.

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柴泽琳 ,周存龙 ?,郭瑞 ,姜正义 .抛浆除鳞工艺中氧化皮去除模型研究[J].湖南大学学报:自然科学版,2024,(4):114~122

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  • 在线发布日期: 2024-04-22
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