+高级检索
基于金刚石热历史的超硬磨具激光增材制造工艺与组织性能优化
DOI:
作者:
作者单位:

作者简介:

通讯作者:

基金项目:


Optimization of Laser Additive Manufacturing Process and Microstructure Properties for Superhard Tools Based on Diamond Thermal History
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
    摘要:

    超硬磨具激光增材制造过程中,金刚石极易受到激光直接辐照和高温熔池的影响,出现石墨化等热损伤现象.选取典型的金刚石磨具用金属结合剂CuSn10粉末,采用粉末床熔融(Powder Bed Fusion-laser Beam,PBF-LB)技术制备CuSn10-金刚石复合材料;围绕高能激光束和高温熔池两个影响增材制造过程中金刚石颗粒性能的关键因素,以单颗金刚石颗粒为研究对象,通过有限元模拟分析构建金刚石颗粒的温度场模型,反映了金刚石颗粒在PBF-LB中的热演化过程;阐明了PBF-LB过程金刚石的热损伤机制,发现金刚石发生石墨化转变并不是由激光的直接辐照造成的,而是由高温熔池的热影响导致,CuSn10-金刚石复合材料在PBF-LB过程中石墨化的临界温度为1 491.6 ℃. 建立了PBF-LB工艺-金刚石颗粒温度-石墨化程度-摩擦磨损性能的定量关系,发现随着金刚石颗粒温度的增加,其石墨化程度增加,严重损害了复合材料的摩擦磨损性能.

    Abstract:

    In the laser additive manufacturing process of superhard tools, diamonds are highly susceptible to the direct irradiation of laser beams and the influence of high-temperature melt pools, leading to phenomena such as graphitization and other thermal damage. A typical metal bonding agent CuSn10 powder for diamond abrasives is selected, and the Powder Bed Fusion-laser Beam (PBF-LB) technology is used to prepare CuSn10-diamond composites in this study. Focusing on two key factors affecting the performance of diamond particles in the manufacturing process, high-energy laser beams and high-temperature melt pools, individual diamond particles are selected as the research subject. A finite element simulation analysis is conducted to construct a temperature field model of diamond particles, reflecting the thermal evolution process of diamond particles in PBF-LB. The study elucidates the thermal damage mechanism of diamonds during the PBF-LB process, revealing that the graphitization transformation of diamonds is not caused by direct laser irradiation but is induced by the thermal effects of high-temperature melt pools. The critical temperature for graphitization of CuSn10-diamond composite material in the PBF-LB process is 1 491.6 °C. Furthermore, a quantitative relationship is established among the PBF-LB process-diamond particle temperature-degree of graphitization-frictional wear performance, demonstrating that with the increase of diamond particle temperature, the degree of graphitization increases, seriously damaging the friction and wear performance of the composite material.

    参考文献
    相似文献
    引证文献
文章指标
  • PDF下载次数:
  • HTML阅读次数:
  • 摘要点击次数:
  • 引用次数:
引用本文

张伟 ?,高远 ,马青原 ,彭英博 ,武玺旺 ,蓝阳 ,陈宇轩 ,陈治强 .基于金刚石热历史的超硬磨具激光增材制造工艺与组织性能优化[J].湖南大学学报:自然科学版,2024,(4):132~139

复制
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2024-04-22
  • 出版日期:
作者稿件一经被我刊录用,如无特别声明,即视作同意授予我刊论文整体的全部复制传播的权利,包括但不限于复制权、发行权、信息网络传播权、广播权、表演权、翻译权、汇编权、改编权等著作使用权转让给我刊,我刊有权根据工作需要,允许合作的数据库、新媒体平台及其他数字平台进行数字传播和国际传播等。特此声明。
关闭