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基于改进傅里叶级数轨迹的运动学参数辨识
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Kinematic Parameter Identification Based on Improved Fourier Series Trajectory
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    摘要:

    针对高端制造领域焊接机器人焊接效率低、精度差、运行不平稳等多种问题,提出一种基于改进傅里叶级数轨迹的焊接机器人运动学参数辨识方法. 首先,依据MDH(modified denavit-hartenberg)准则建立焊接机器人的运动学模型,并基于微分运动学建立焊接机器人的误差模型;随后,通过模式搜索算法找到最优的改进傅里叶级数轨迹,从中选出50个条件数最小的位姿点作为实验位姿集;最后,提出一种递归最小二乘方-差分进化混合(recursive least squares and differential evolution hybrid,RLS-DEH)算法,能够有效提高参数辨识的精度. 以库卡(KUKA)的焊接机器人作为实验对象,验证上述方法的可行性.实验结果表明,将使用改进傅里叶级数轨迹方法得到的最优位姿集代入误差模型后,经过RLS-DEH算法辨识,焊接机器人的绝对位置平均误差从1 mm降低到0.05 mm以内,相比标定前精度提高了95%,证明了所提方法的高效性与实用性.

    Abstract:

    Aiming at the problems of low welding efficiency, poor accuracy and unstable operation of welding robots in high-end manufacturing field, a method of kinematics parameter identification of welding robots based on improved Fourier series trajectory was proposed. Firstly, a kinematic model of the welding robot was established based on the MDH (modified denavit-hartenberg) criterion, and an error model of the welding robot was established based on differential kinematics. Secondly, the optimal improved Fourier series trajectory was found through pattern search algorithm, and 50 pose points with the smallest number of conditions were selected as the experimental pose set. Finally, a RLS-DEH (recursive least squares and differential evolution hybrid) algorithm was proposed, which can effectively improve the accuracy of parameter identification. The above method was validated using KUKA’s welding robot as the experimental object. The experimental results showed that after, substituting the optimal pose set obtained using the improved Fourier series trajectory method into the error model and identifying it using the RLS-DEH algorithm, the average absolute position error of the welding robot was reduced from 1 mm to within 0.05 mm, which improved the accuracy by 95% compared with the previous calibration, proving the efficiency and practicality of the proposed method.

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李俊阳 ?,董立财 ,林肖.基于改进傅里叶级数轨迹的运动学参数辨识[J].湖南大学学报:自然科学版,2025,52(2):55~63

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  • 在线发布日期: 2025-03-04
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