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Influence of Preformed Shapes on Thickness Distribution of Double-pass Incremental Forming
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    Abstract:

    In order to study the influence of preformed shapes on the thickness distribution of double-pass incremental forming, based on the double-pass incremental forming of straight-wall part, three double-pass strategies with arc and straight line profile preformed shapes were designed. A finite element method (FEM) model of double-pass incremental forming was then established and experimentally verified. It is found that the double-pass strategy with a curved profile of curvature radius of 80 mm is expected to achieve less thickness reduction,equivalent plastic strain and larger minimum thickness. Additionally, the increased plastic deformation region does not always lead to larger thickness,and the final thickness is mostly related to the actual deformation area during the second pass that depends on the specific design of the preformed shape. Finally, a linear relationship between the curvature radius of the preformed shape and the final thickness distribution is not observed. When the tangential angle(θ) is around 40°,it has the most uniform thickness distribution.

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  • Received:
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  • Online: June 08,2018
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